REPKON


 


Three - Roller
Flow - Forming Machine

NEW GENERATION
REPKON RFM - SERIES

As a proven method for the production of rotational symmetrical seamless high pre-cision parts, flow forming ranks amongst those metal forming technologies which are increasingly gaining in importance. Reserved for many years for use only in the aerospace and defense technology this method opens up new avenues for application in the industries of the future.

REPKON has designed and engineered a machine that broadens the applications. In a winning combination of long proven experience in metal forming with high-tech and state of the art solutions we de-veloped a machine meeting the high cus-tomer specific requirements concerning productivity and return on investment.
 
Enclosed symmetrical flow of force

The outstanding technical highlight of this machine is the fixed machine tool table with the three radial rollers and the two moving headstocks. With the use of high precision ball-screw spindles symmetrically pulling the headstocks to the robust machine tool table an enclosed flow of forces develops. This machine design achieves because of its embedded stability shorter cycle-times with ultimate precision of the formed parts.

The REPKON RFM Series is the best solution for the production of cylindrical high precision seamless parts. The RFM Series covers a diameter range of 40 mm to 1.500 mm and a length of the finished part between 200 mm and 15.000 mm. Within this basically data REPKON customizes every machine to the specific requirements of the customer.


General setup RFM 50-125
Headstock 1 drive 130 KW
Headstock 2 drive 65 KW
Both Main spindles 0 – 800 rpm
Axial force by servo motor 400 KN
Radial force by torque motor 400 KN
Working speed 1.000 mm/min
Travel speed 15.000 mm/min
Work-piece diameter 100 – 450 mm
Work-piece length 300 – 2.000 mm
Siemens 840 D CNC Control
Machine length 10.000 mm
Machine width 2.350 mm
Machine height 2.400 mm
Machine weight 40.000 kg
Completely closed Machine

  
Outstanding design advantages

  • All ball-screw spindles for moving the two headstocks are positioned symmetrically round the work-piece to exclude bending loads on the linear guiding system.

  • All movements of the machine are done by high precision ball screw spindles dri-ven by electric motors. The machine uses no hydraulic drives gaining advantages in energy consumption, noise level and clean environment.

  • The radial axes are driven by state of the art torque motors guaranteeing highest torque at low revolution of the motor. They are guided by maintenance-free special bronze guide-ways.

  • Both spindles are synchronized driven by AC-motors broadening the spectrum of producible parts.

  • The axial position of the radial rollers can be CNC controlled under load.

  • The electrical cabinet is integrated into the machine-bed resulting into a fast in-stallable “One-piece” machine.

  • For high speed flow-forming the machine is equipped with a special cooling device and an inside cooled mandrel.

  • All welded construction is built from ST 52 steel and stress relieved after completion.



    • View of complete machine
     

    Details of Headstock 1

    All components of the machine are procured only by leading and world-wide operating suppliers ensuring high production availability and excellent maintainability.

    As option the machine can be equipped with swiveling headstock 2, CNC controlled steady rests and mand-rel centering system, length measu-ring unit, automatic force control, in-tegrated automatic load/unload sys-tem and quick roller change unit.
    Integrated electrical cabinet

    REPKON Machine and Tool Industry and Trade Ltd.

    REPKON is a recognized Turkish machine builder with explicit design and manufacturing know how. We have been selling sheet metal forming equipment all over the world since 1978. Throughout these 28 years we have proven our image as diligent supplier of custom tailored solutions strictly focusing on customer requirements. We see ourselves as a Turkish machine builder providing for the global demand with a clear goal to work with outstanding performance in challenging the conventional methods to supply our customers with the su-perior solutions.


    REPKON business activities

  • Hydraulic presses as C-type, Column-type or H-type solution. Designed for the special customer requirements with usable table sizes up to 3.000 mm width and 10.000 mm length and press forces up to 50.000 KN. Also designed as transfer-presses.

  • Flow-forming machines with two and three rollers up to 15.000 mm length of the finish-ed work-piece with diameters up to 1.500 mm.

  • Turn-key contracting for whole production lines in the automotive and other industries combining press and flow-forming technology. Specialized in steel wheel production lines and CNG – plants.

  • Necking-in Machines for the production of high-pressure gas-cylinder up to 600 mm diameter and 12.000 mm length.

  • Scrap-processing equipment for the use in the automotive industry.

    • REPKON Machine and Tool Industry and Trade Ltd.

    Administration
    Selahattin Pinar Sok. 4/3
    34726 Istanbul-Turkey
    Phone +90 216 418 1360
    Fax +90 216 348 3277


    		Sales and Factory
    Agva yolu 3.km PK:37
    34980 Sile – Istanbul
    Phone +90 216 739 5906
    Fax +90 216 739 5914
    www.repkon.com.tr

    sales@repkonltd.com